Skip to main content
Eco Shield From Sweet Crops to Safe Dining
Ahmedabad Facility Precision Molds B2B Heavy Cartons
Factory Overview From Sweet Crops to Safe Dining

Engineered for Food Service Reliability

Inside our Ahmedabad manufacturing facility, raw agricultural sugarcane fiber is transformed into heavy-duty, food-grade tableware through automated thermal compression.

01

Raw Bagasse Fiber Preparation

Agricultural bagasse collected from local sugar crushing mills is mechanically washed, cleaned of residual sugars, and refined into an unbleached wet cellulose pulp matrix.

02

Hydraulic Thermo-Forming

The wet pulp slurry is vacuum-drawn onto precision steel molds and compressed under high tonnage and heat (+150°C to +200°C), locking fibers into rigid tableware without chemical binders.

03

Automated Edge Trimming

Formed plates and clamshells pass through CNC-guided edge trimmer tools ensuring smooth rims, accurate dimensional tolerances, and airtight clamshell closure locks.

04

Hygienic Packing & Carton Boxing

Every finished batch undergoes food-contact sanitation inspection and is vacuum-sleeved into protective liners inside 5-ply heavy-duty export shipping master cartons.

-20°C to +100°C Thermal Stability

Microwave reheating and deep-freeze storage without warping or melting.

Zero Chemical Plasticizers

Pure agricultural pulp pressed with heat; no phthalates, BPA, or heavy metals.

Export-Grade Master Boxes

Reinforced corrugated cartons with shrink-wrapped inner sleeves for sea freight.

Visit or Source Direct From Our Ahmedabad Factory

Get in touch with our commercial directors to schedule a factory visit or discuss full container schedules.